UltraSeam WP-5000
About STARPOWER
STARPOWER specializes in the R&D and manufacturing of metal processing equipment, with extensive experience in industrial processing scenarios and technical expertise. As a leading provider of precision equipment solutions, we maintain strict quality control from core technology development to manufacturing. Our products are ISO9001 certified and exported to over 30 countries, serving thousands of manufacturing enterprises in automotive, pressure vessel, and high-end hardware industries.
Product Introduction
The UltraSeam WP-5000 is a next-generation precision welding seam rolling press designed for high-efficiency metal fabrication. This industrial-grade equipment combines advanced hydraulic control, intelligent sensor technology, and robust mechanical design to deliver superior seam quality and production performance for stainless steel, aluminum, and carbon steel workpieces.
Key Functional Capabilities
- Multi-stage Seam Processing: Pre-weld preparation (±0.03mm accuracy), 12-stage pressure adjustment (1-15MPa), and post-forming corner rounding with quick-change radius molds (R0.5-R8mm)
- Advanced Control System: 10.1-inch color touchscreen HMI, PLC-based control with 100 program storage, and real-time process monitoring with USB data export
- Precision Mechanism: Hardened chrome-plated rollers (φ60mm) with diamond-like coating, servo-driven positioning (0.01mm resolution), and automatic thickness compensation (0.5-3.0mm range)
Construction Features
- Heavy-duty welded steel frame with stress relief treatment
- Fully enclosed safety guards with interlock protection
- Oil-cooled hydraulic system with 10-micron filtration
- Self-diagnostic system with error code display
Application Areas: Ideal for manufacturing stainless steel sinks, kitchenware, medical equipment, food processing machinery, and automotive components requiring high-integrity welded seams with superior surface finish.
Technical Specifications
| Parameter |
Specification |
| Machine Type |
Rolling Press (Wheel Type) |
| Model Number |
SMP-3000 |
| Max Workpiece Length |
300-700mm |
| Roller Diameter |
φ55mm (Hardened Steel, HRC 58-62) |
| Fillet Radius Range |
R1-R4mm (Customizable up to R10mm) |
| Material Compatibility |
Stainless Steel (304/316), Aluminum |
| Thickness Capacity |
0.8-2.0mm |
| Power Supply |
380V AC Three Phase, 50/60Hz |
| Rated Power |
3.5kW |
| Production Capacity |
80 bowls/hour (standard 400mm diameter) |
| Positioning Accuracy |
±0.02mm |
| Surface Finish |
≤2.0μm Ra |
| Machine Dimensions |
1800×1000×2100mm (L×W×H) |
| Net Weight |
580kg |
| Control System |
PLC with 7-inch HMI Touchscreen |
| Recipe Storage |
50 Programs |
| Safety Certification |
CE compliant |
Customer Benefits
- Quality Upgrade: Precise grinding improves product details, helping create high-value-added products and enhance market competitiveness.
- Cost Reduction & Efficiency Improvement: Automated operation reduces labor costs while increasing production capacity for quick order fulfillment.
- After-Sales Guarantee: STARPOWER provides 24/7 technical support, free installation/commissioning, and a 1-year warranty.
Choosing STARPOWER's UltraSeam WP-5000 means partnering with industry-experienced technical experts to make your production processes more efficient and your product quality more excellent.
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